| Product name: |
3-blade aluminum round nose |
| Product material |
tungsten steel (hard alloy) |
| Number of blades |
3 |
| Helix angle |
55° |
| Applicable materials |
aluminum alloy/plastic/composite materials |
| Applicable machines |
CNC machining center, engraving machine and other high-speed CNC milling machines |
1. Material and process advantages
Ultrafine particle cemented carbide substrate
Using 0.6μm micro-particle tungsten steel (YG25/K20 material), the hardness reaches more than 55HRC, and the wear resistance is 3 times higher than that of ordinary high-speed steel, which is suitable for high-load processing.
Precision manufacturing of German ANCA five-axis grinder, the edge error is ≤0.005mm, ensuring cutting stability.
Nano coating technology
TiAlN colorful coating is resistant to high temperature up to 900°C, the anti-adhesive aluminum performance is improved by 60%, and the tool life is extended by 3 times.
The passivation polishing process enhances oxidation resistance, the edge is burr-free, and the cutting surface finish reaches Ra0.2μm.
2. Design structure advantages
55° helix angle three-blade design
Optimize the ratio of front angle and back angle, reduce cutting resistance by 30%, and achieve thin-wall processing without deformation (thickness <0.5mm).
The three-blade symmetrical groove balances the cutting force, which is 40% more efficient than the double-blade tool, suitable for integrated rough and fine processing.
Round nose R angle reinforcement
R0.5-R3.0 multiple specifications are available, the tip strength is increased by 50%, and the chipping is avoided. It is suitable for deep cavity processing (the blade length can reach 150mm).
The gradual transition design reduces the vibration of the workpiece surface, and the high gloss effect meets the supply chain standards of Apple/Huawei.
3. Performance parameter advantages
Efficient cutting ability
Supports a linear speed of 40m/min, a rotation speed of 10000RPM, and an average daily processing volume of 300.
The spiral chip removal groove design increases the chip removal efficiency by 60%, avoiding the workpiece scratch caused by the built-up edge.
Full scene adaptability
Compatible with dry cutting/wet cutting/oil cooling and multiple processing methods, suitable for general CNC machine tools (shank diameter D4-D20).
Covering the precision processing needs of mobile phone middle frames, aerospace parts, curtain wall reliefs, etc.
4. Cost-effectiveness advantage
Long life design reduces the cost per piece
A single tool can process more than 5,000 aluminum alloy workpieces, saving 35% of consumables costs compared with ordinary tools.
Support free grinding service to achieve "one blade for multiple uses" and reduce overall costs by 50%.
Frequently Asked Questions.
Q: Can you produce special carbide tools?
A: Yes, we have our own professional R&D team and can produce according to your drawings or samples.
Q: Can you provide samples?
A: We can supply. However, customers need to pay the sample fee and shipping cost.
Q: How about the shipping cost?
A: If your goods are not big, we can ship to you by FEDEX, TNT and other express delivery. If your goods are big,
we will send you by sea or air, we can quote according to EXW, FOB, as you wish. Then you can choose to use
our freight forwarder or your freight forwarder.
Q: How long is the delivery time?
A: In stock products: We have some regular products in stock and we can send them as soon as the order is
confirmed. Non-stock products: Within 10-20 days
Q: Are your products custom or standard?
A: We have regular products as well as extensive experience with custom parts.
We have many successful projects to make products according to your own design.
Q: Packaging of goods?
A: The packaging has plastic box, carton, etc. Special requirements can be noted
Q: How do I place an order?
A: Please send a request for quotation or contact our sales staff directly.
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